National Work Zone Awareness Week is Here

Spring is finally here, and that means construction season is underway! As we all know, construction zones can be extremely dangerous places for both drivers and workers. That’s exactly why the Virginia Department of Transportation (VDOT) hosts its annual National Work Zone Awareness Week (NWZAW), this year from April 11-15. The weeklong campaign is designed to raise awareness of the dangers of work zones and encourage drivers to use extra caution when driving through any.

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What Common Mistakes can be Avoided to Create Strong & Durable Asphalt Pavements?

Asphalt paving is a complex process that requires in-depth planning, precision, and specialized expertise. When it comes to paving with asphalt, everyone always looks forward to the end result – i.e., long-lasting and functional pavement. Beyond the numerous techniques and skillset required to completing asphalt paving projects, if you don’t have a solid foundation for your final product, your work will deteriorate quickly.

However, when important steps are neglected, roads can be in a vulnerable condition, susceptible to quicker deterioration such as premature cracking and the all too familiar and frustrating potholes. A recent article published by The Asphalt Magazine introduces five key points which, when followed, can lead to stronger, durable, longer lasting asphalt pavements.

Achieving the highest level of asphalt pavement performance is often the top goal for both clients and contractors alike. In his article, “The five keys to paving success,” Dave Johnson, P.E., emphasizes the importance of considering these factors to never overlook when building high-quality pavements and avoiding poorer-than-optimal performance.

As an engineer and asphalt paving contractor, Johnson has seen his share of bad asphalt surface streets over the years – those with inadequate design and construction factors that lead to poor performance. In his years of experience specializing in asphalt pavements, he has witnessed countless asphalt paving projects – some that have lasted for decades and others that have failed within the first few years. While there is no one formula to ensure the development of a high-quality, long-lasting asphalt pavement, the five keys to doing so, according to Johnson, are these:

Asphalt mix design, mix temperature, placement thickness, aggregate angularity and compaction are crucial to consider when producing a quality pavement. Each of these five keys is important in its own right, but they all work together to create a strong foundation. Asphalt pavement is renowned for its durability, longevity, and cost-effectiveness, but proper construction is critical to achieving these characteristics.

After all, asphalt is the most heavily used construction material in America. “All too often, contractors compromise some or all of these factors in the name of saving time and money,” Johnson explains. “They later discover that short-term savings were far outweighed by the longer-term costs associated with poor performance.” While all five aspects of a top-notch pavement are equally important and work together to create a high-quality product, paving is rarely an exact science.

Conditions such as climate, temperature, traffic, etc. can vary greatly from one work site to the next. These procedures cannot be ignored if you want to ensure longevity and stability in your asphalt pavement, preventing you from having to make costly repairs sooner than later. 

The asphalt pavement industry also presents challenges because there are often frequent changes to specifications. By taking the time to ensure each of these five keys is up to par in your project, you can avoid costly mistakes and deliver a high-quality, long-lasting asphalt pavement. While paving is not an exact science, there’s still much that can go wrong if you don’t take the time necessary with each key component from start through completion.

It is an overall complex and sensitive process – one that should not be taken lightly. Neglecting even one of them results in a subpar final product. Be sure to keep these five keys in mind on your next asphalt paving project! Your clients, community, and bank account will thank you in the long run.

For more detailed information on each key and how to achieve success, read more about Johnson’s insights on building better asphalt surfaces here. >>>

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Sustainable Infrastructure Project in Gogebic County Michigan

Cold In-Place Recycling

In 2021, the Gogebic County Road Commission constructed their first recycling job.  The first phase, which was approximately 3 miles of the Lake Road Cold In-Place Recycle (CIR) project, was finished in 2021. There are approximately 2.5 miles that are projected to finish in 2022. This final section of the roadway to be completed in 2022 is to repave the stretch of road from Little Girls Point to the Wisconsin border.

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What is a Sustainable Rehabilitation Technique for Asphalt Materials?

Bartholomew County, Indiana

Full Depth Reclamation (FDR) is a cost effective and sustainable rehabilitation technique that combines the entire bituminous pavement thickness and a predetermined portion of the underlying aggregate material into a flexible, homogenous stabilized base layer utilizing an asphalt emulsion to provide mixture cohesion and water resistance. FDR is a solution for rehabilitating roads that have poor structure. The FDR is typically followed with an overlay of hot mix asphalt.

This full depth reclamation project took many parties from start to finish. Milestone Contractors, Inc. submitted the bid, Asphalt Materials, Inc. supplied the engineered emulsion and Heritage Research Group provided the sampling, mix design and quality control. 

This particular project was on Hartman Drive in Bartholomew County, Indiana. It consisted of an eight-inch (8″) full depth reclamation on one thousand, one hundred feet (1,100′) of existing recycled asphalt pavement (RAP) road and one hundred – 70 feet (70′) of existing asphalt road. A 3″ hot mix overlay laid in 2 lifts of 1 ½” each was then placed on the new recycled roadway base. 

The County collected and placed the RAP at a depth of 8-9” from another project in the area to build the new roadway base. Milestone then pre-pulverized and graded the entire roadway at a depth of 8”. A second pass was made with the reclaimer and the engineered emulsion was injected and the emulsified material was graded and compacted. After the final cure the recycled base was overlaid with two 1 ½” lifts of HMA (Hot Mix Asphalt), striped and opened to traffic. 

Asphalt Materials Inc., is a proud member of The Heritage Group and brings nearly 65 years of experience to the asphalt industry and road construction projects. Our teams of professionals are dedicated to creating longer-lasting, safer roads with quality, reliable asphalt materials.

Our family of companies want to ensure we are leaving the world in a better place for future generations. As The Heritage Group continues to expand capabilities and investments in the sustainability space, the AMI team is also focused on sustainability in a number of different areas. We will be reporting on these in future articles.

#FDR #Infrastructure #STEM STEMEducation #Sustainability #LongerLastingRoads #HotMixAsphalt

[Note: Bids for this project opened on March 29, 2021]

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DuPage County Illinois Finds Success Protecting Pavements

Studies have shown that longitudinal joints in pavements are often the weakest areas of a road. Typically the joints are low in density, high in voids and thus are highly permeable. These areas become conduits to air and water infiltration which leads to damage and premature pavement failure. (1)

During the 2016 construction season a new method of longitudinal joint construction was specified in Illinois. This new method is a materials approach and is referred to as VRAM(2), a Void Reducing Asphalt Membrane. Applying VRAM at the time of construction helps fill the pavement voids, thus reducing the permeability in this most critical area.

As part of their evaluation, DuPage County ensured that test cores were taken on different joint constructions, such as VRAM and joint heater. DCT, I-FIT, density, and asphalt binder grading tests were performed to compare the different joint construction methods. The report summarized that the addition of the VRAM contributes to a more durable joint by partially filling the joint and adjacent mat air voids. The joint will be much less permeable and less likely to allow water infiltration.

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