What Common Mistakes can be Avoided to Create Strong & Durable Asphalt Pavements?

Asphalt paving is a complex process that requires in-depth planning, precision, and specialized expertise. When it comes to paving with asphalt, everyone always looks forward to the end result – i.e., long-lasting and functional pavement. Beyond the numerous techniques and skillset required to completing asphalt paving projects, if you don’t have a solid foundation for your final product, your work will deteriorate quickly.

However, when important steps are neglected, roads can be in a vulnerable condition, susceptible to quicker deterioration such as premature cracking and the all too familiar and frustrating potholes. A recent article published by The Asphalt Magazine introduces five key points which, when followed, can lead to stronger, durable, longer lasting asphalt pavements.

Achieving the highest level of asphalt pavement performance is often the top goal for both clients and contractors alike. In his article, “The five keys to paving success,” Dave Johnson, P.E., emphasizes the importance of considering these factors to never overlook when building high-quality pavements and avoiding poorer-than-optimal performance.

As an engineer and asphalt paving contractor, Johnson has seen his share of bad asphalt surface streets over the years – those with inadequate design and construction factors that lead to poor performance. In his years of experience specializing in asphalt pavements, he has witnessed countless asphalt paving projects – some that have lasted for decades and others that have failed within the first few years. While there is no one formula to ensure the development of a high-quality, long-lasting asphalt pavement, the five keys to doing so, according to Johnson, are these:

Asphalt mix design, mix temperature, placement thickness, aggregate angularity and compaction are crucial to consider when producing a quality pavement. Each of these five keys is important in its own right, but they all work together to create a strong foundation. Asphalt pavement is renowned for its durability, longevity, and cost-effectiveness, but proper construction is critical to achieving these characteristics.

After all, asphalt is the most heavily used construction material in America. “All too often, contractors compromise some or all of these factors in the name of saving time and money,” Johnson explains. “They later discover that short-term savings were far outweighed by the longer-term costs associated with poor performance.” While all five aspects of a top-notch pavement are equally important and work together to create a high-quality product, paving is rarely an exact science.

Conditions such as climate, temperature, traffic, etc. can vary greatly from one work site to the next. These procedures cannot be ignored if you want to ensure longevity and stability in your asphalt pavement, preventing you from having to make costly repairs sooner than later. 

The asphalt pavement industry also presents challenges because there are often frequent changes to specifications. By taking the time to ensure each of these five keys is up to par in your project, you can avoid costly mistakes and deliver a high-quality, long-lasting asphalt pavement. While paving is not an exact science, there’s still much that can go wrong if you don’t take the time necessary with each key component from start through completion.

It is an overall complex and sensitive process – one that should not be taken lightly. Neglecting even one of them results in a subpar final product. Be sure to keep these five keys in mind on your next asphalt paving project! Your clients, community, and bank account will thank you in the long run.

For more detailed information on each key and how to achieve success, read more about Johnson’s insights on building better asphalt surfaces here. >>>

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Sustainable Infrastructure Project in Gogebic County Michigan

Cold In-Place Recycling

In 2021, the Gogebic County Road Commission constructed their first recycling job.  The first phase, which was approximately 3 miles of the Lake Road Cold In-Place Recycle (CIR) project, was finished in 2021. There are approximately 2.5 miles that are projected to finish in 2022. This final section of the roadway to be completed in 2022 is to repave the stretch of road from Little Girls Point to the Wisconsin border.

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Pavement Preservation Leads to a More Sustainable Infrastructure

Pavement preservation is a cost-effective and greener approach to getting the most life out of your roads and making taxpayer dollars go further. In addition to cost efficiency, a pavement preservation approach is known to produce fewer greenhouse gas emissions (GHG), consume less energy, and provide faster application times than the alternative conventional approach.

A well-implemented pavement preservation approach achieves maximum efficiency by increasing the average condition of your pavement while decreasing your average spending per square yard. Pavement Preservation treatments are known for their ability to ensure quality with minimal effect on your budget and the environment.

Compare cost savings and environmental impact by treatment

An approach to pavement management that applies a robust toolbox of pavement preservation and recycling treatments will save time, money, while also reducing environmental impact over the long term. By using a PPRA calculator you are able to see average data comparing the cost and environmental savings of preservation and recycling techniques, compared to conventional reconstruction, mill and fill, or thin overlays.

Critical Concept !!

Every year, every mile of your network loses 1 mile-year of life. To avoid losing ground, the roadway owner must design a treatment plan that adds 500 mile-years of life or more! Over the first 75% of a road’s life, it will drop 40% in quality. Over the next 12% of its life, it will drop another 40% in quality. All roads pass a point of accelerated deterioration – past this point, costly rehab and reconstruction are the only options.

Worst – First Approach

Many agencies are learning that the use of limited funds toward a “Worst First” Approach accelerates the decline of their overall network, as miles of good roads go untreated each year. A conventional method of pavement management uses limited budgets to address the most deteriorated roads first. Miles of good roads go untreated each year, accelerating the decline of the overall network.

Many agencies are identifying pavement management strategies that use limited resources more efficiently, and designing treatment plans that reallocate budgets to make incremental network gains (instead of losses) each year. Use our Remaining Service Life tool to find out if your treatment plan is adding or subtracting life from your network.

Optimized Approach

By considering an Optimized Approach, which reallocates funds across more efficient strategies to keep good roads good and help you get ahead of the curve.

Understanding Remaining Service Life (RSL) is critical to designing a treatment plan that stretches your budget further and reverses the trend of a deteriorating network.

Pavement Preservation Methods’ ROI (Spend $1 Save $6)

There are two basic ideas to follow when choosing a Pavement Preservation Strategy:

1. Prioritize roads that are in fair-to-good condition. Why spend money on a road that is in decent condition? It is the most effective way to stretch dollars while also improving overall pavement condition. If you put your budget toward inexpensive, frequent treatments to semi-distressed roads, you will find the most savings as a whole. 

2. Applying a pavement preservation method maximizes pavement quality & lifespan.  Oxidation and moisture can take hold of a pavement within the first 2 years of its life, losing elasticity and becoming frail over time. These issues can result in surface raveling, cracking, potholes, and eventually pavement failure.

By performing a simple early pavement preservation system combined with a high-quality product the pavement can be preserved resulting in superior and longer-lasting roads. Maximizing your investment over time. Pavement preservation techniques not only provide the best way to maintain road integrity and durability, but they also reduce motorist delays and provide longer-lasting, safer roads.

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To learn more about Asphalt Materials Pavement Preservation Projects, visit our products page:

https://asphalt-materials.com/products/

Sources for this Article and Other Resources Available to Learn More

https://roadresource.org/preservation

PPRA’s RSL Calculator – Ready To Optimize Your Network?

https://roadresource.org/network/rsl_calc

https://roadresource.org/preservation/calculator

About PPRA:

The Pavement Preservation & Recycling Alliance (PPRA) provides a collective space to bring industry and agency together for the advancement of sustainable, eco-efficient, and innovative pavement applications.

Joining together resources from the Asphalt Emulsion Manufacturers Association, the Asphalt Recycling & Reclaiming Association, and the International Slurry Surfacing Association, PPRA unites a network of members dedicated to: “Better roads today. Stronger networks tomorrow.” Jointly, PPRA assists agencies by providing a centralized repository for comprehensive information related to pavement preservation and asphalt recycling and reclaiming. PPRA seeks to help agencies at the state, county, and local levels to make the right choices for their road networks and be the best possible stewards of their roads and of taxpayer dollars.

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Mental Health In The Construction Industry

As mental health awareness month comes to a close, it is important to highlight some important challenges that have come with the global pandemic. In the wake of COVID-19, millions of people have uncovered new mental health conditions and millions more have had their existing challenges exacerbated. Understanding these challenges will help us as we take action to meet the needs of our communities, while also identifying opportunities to build long-term resilience.  

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Clothing Drive Success

Our clothing drive was an amazing SUCCESS!! 

All across The Heritage Group we collected 1322 total pieces to support men and women in our communities who have been hardest hit by the COVID-19 pandemic. 

Through the dedication and verve of our teammates, we collected enough to donate:

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